Your operation is running those presses as much as possible to keep up with business. However, sometimes, you may experience problems due to leaks in the end seals. In the short term, this calls for immediate replacement. And in the long term, you might want to look at the supplier.
You may not be using the right product, causing your operation to suffer losses. In this case, look for a seal supplier that has a long history of serving companies by providing top-notch printing parts. And also, consider using custom end seals.
The Advantages of Custom End Seals
Customization comes best from a company with an excellent reputation in the business. This is because you need precision to ensure the new seals are doing their job correctly while meeting their purpose and lasting for a good many print runs. We’ve found seals made with high-speed CAD-cutting equipment provide the best fit for our customers. This offers you the customization you need to prevent leaks, as well as speeding along the printing process and improving quality.
Customers like you may find that traditional seals, made with a die-cut process, may warp, leak, and suffer from concave edges. These impact the products you’re turning out on your presses and ultimately show up in the bottom line. For these reasons, many customers are opting for custom end seals over OEM products.
When the results are lacking, look to a company that can resolve these issues. Even though you use seals with OEM specs, there can be slight variations. And it’s these variations that cause you problems. Seek a consultation with a reputable manufacturer who’s willing to work with you to solve these problems. As well as tweaking the specs, the right manufacturer will test different materials that might work better for the end seals you use in your printing operation.
When it comes to printing applications, your choice in consumables makes all the difference. One of the most critical pieces in your arsenal are your end seals. Unfortunately, the wear they face during high-speed printing processes means that they may need replacement sooner than you would like.
If your seals are not lasting as long as you need, it’s crucial to get new seals that deliver the level of performance you desire. With modern technology, most seal designs are easy to replicate when you use the right provider. The key is recognizing which supply companies give you the best product for your money.
For long-lasting seals that support your success, you want a partner that uses high-speed CAD cutting equipment to produce durable replacements. This state-of-the-art approach offers the best balance of speed, customization, and quality. Most importantly, it avoids many of the problems with traditional die-cut seals, such as:
- Concave Edges
- Chamber Leakage
Depending on your needs, you might also want an alternative material or chamber-specific seal geometry change. This is where custom design and material capabilities that include foam, rubber, felt, and composite design makes a massive difference. By working with suppliers who have a versatile range of products and the ability to tailor their production to meet your needs, you get the best possible results.
When it comes to printing, consistency and quality will make or break your enterprise. Many printing firms are turning to custom end seals as a way to ensure they are getting the best possible results. Custom parts that fit your equipment are a great way to enhance your productivity while improving your business’s cost-effectiveness.
End seals are an essential component of your production processes. However, that never means you have to settle for the same end seal you are currently using if it is leaking or causing other problems. With a custom end seal, you can adjust the shape or material of the end seal to help solve issues with the current design. End seal geometry can vary slightly from OEM specs, especially if you have switched suppliers one or more times. Slight changes in geometry can cause the end seal to not mate with the doctor blade or anilox roll as it should and create leakage points. If necessary, the material used to produce the end seal can also be adjusted to better match your current run conditions.
By working with Allison Systems, you will find it easy to keep up with the demands of your business. Request a consultation with us to learn about your options.
End seals are a vital part of modern printing applications. With today’s CAD-driven processes, these valuable components are easy to customize in accordance with your operation’s needs. Turn to a company that offers specialized cutting equipment and enjoy all of the benefits of contemporary custom seals, including:
- Personalization – Depending on your equipment and its intended use, any number of specific designs might be necessary to deliver the right results when you print. Because seals made with CAD-driven technology are easy to customize and create using various materials, they offer tailored precision without a hassle. Some of the available materials include foam, rubber, felt, and composite.
- Replication – Since CAD systems can easily replicate an existing design, even highly customized variants are easy to reproduce with quick turnarounds. This is ideal for larger operations in need of numerous seals, as well as ensuring that quality replacements are easy to obtain when needed.
- Cost-Effectiveness – In addition to saving time and delivering dependable results, CAD-driven cutting equipment creates the seals you need without breaking the bank. Those savings don’t come at the cost of quality, either. Superior to die-cut equipment, these designs help you avoid issues like warpage, concave edges, and chamber leakage.
Are your end seals not working the way they used to by either leaking more than before or not lasting as long? The methods used to produce end seals can have an effect on their shape thereby making it difficult to find end seals that perfectly fit your equipment. So, what can you do to get the right end seal you need without unnecessary delay? The answer is to contact Allison Systems so that we can help you with either duplicating your existing end seal or creating custom end seals for your needs.
Most end seals provided by Allison Systems are created using state-of-the-art CAD-driven cutting equipment that can efficiently and effectively deliver the size and shape you need. This high-speed equipment allows the freedom to maximize design reputability, cost-effectiveness, and customization options for our clients. This creates a superior product that is an excellent choice for businesses like yours that far outshines products made by other methods.
Whether you need end seals made from foam, felt, rubber, or combinations of materials, you are going to be able to find a seal that works for you when you work with Allison Systems. Just reach out to us to start the discussion on your needs so that we can ensure you get the end seal that works best for your application.